Lusaka, Zambia

Gold recovery without mercury. Built in Zambia.

Africa Engineering designs and builds gravity jig washplants in Zambia, and partners with licensed small-scale miners to run them. Water and gravity do the work. No mercury, no chemicals.

A welder in hard hat and hi-vis overalls fabricating the frame of a jig washplant
Fabricating a jig plant frame in the workshop.
Model
AE jig washplant
Process
Gravity separation
Mercury
None
Chemicals
None
Built in
Zambia
Est.
2025

Most small-scale gold is still recovered with mercury.

Artisanal and small-scale gold mining is the largest source of man-made mercury pollution in the world. Mercury is mixed into the ore to catch the gold, then burned off, exposing miners, their families and the rivers downstream. Zambia is a party to the Minamata Convention on Mercury, which commits it to cutting that use.

The second problem is equipment. Many Zambian licence holders have the ground and the permits but no practical way to process the ore. Most plants on the market are imported, with parts and service a long way off.

Recovering gold: the usual way and ours
AspectThe usual wayAE jig plant
Gold captureMercury amalgamationGravity and water
ChemicalsMercuryNone
EquipmentMostly importedBuilt in Zambia
Parts and serviceOverseas suppliersLocal workshop and crew
Who runs itThe miner, aloneA joint venture with AE

Designed and built in Zambia.

Every plant starts as raw steel in a Zambian workshop. A local crew welds and assembles it, and we truck it to site. Building here keeps costs down, keeps spare parts close and keeps the skills in the country.

Founder Martin Silwamba and a colleague beside a jig washplant under construction in the workshop
Founder Martin Silwamba (left) with a plant during fabrication.

From steel to gold

  1. Raw welded steel frame with a bearing housing

    Raw steel

    The frame and drive mounts take shape from raw steel.

  2. The fabricated jig plant with two hoppers and rubber-mounted cones, before painting

    Fabrication

    Hoppers, jig cones and frame are welded up.

  3. Workshop crew in hi-vis assembling the plant on a chain hoist

    Assembly

    The crew lifts and fits the plant on the workshop hoist.

  4. A newly painted gold jig plant and generator loaded on a truck at night

    Dispatch

    Painted, loaded with its generator and sent north.

  5. An excavator lifting a red jig plant off a truck in the bush

    Delivery

    Offloaded on site at Senga Hill, Northern Province.

  6. Crew feeding ore and water into a running jig plant on a mining site

    Processing

    Ore and water go in. The gold concentrate stays behind.

  7. A small gold nugget held in an open palm

    First gold

    A nugget recovered by our plant in its first test run.

Gravity does the work.

Gold is about 19 times heavier than water, and around seven times heavier than the quartz and sand it sits in. A jig uses that difference. It pulses water up through a bed of ore, again and again. Each pulse lifts the light material and lets the heavy particles sink. The gold settles to the bottom and is drawn off, and the waste washes over the top.

Cross-section of a jig cell Ore and water enter a box above a screen. A diaphragm below pulses water up through the ore bed. Gold sinks through the screen into the hutch and is drained as concentrate. Lighter sand and gravel overflow as tailings. Ore and water Tailings sand and gravel Screen and ore bed Gold concentrate Hutch Diaphragm and eccentric drive
One jig cell in cross-section. The plant runs two cells side by side.
  1. Feed

    Ore and water go into the hopper and spread over a screen bed.

  2. Pulse

    A motor-driven rubber diaphragm pushes water up and down through the bed, many times a minute.

  3. Separate

    Each pulse loosens the bed. Heavy particles, gold first, sink through the screen into the hutch. Light sand and gravel stay on top.

  4. Collect

    The gold concentrate drains from the bottom of the hutch. The waste flows over the end as tailings.

Specific gravity

How many times heavier than the same volume of water.

The jig washplant in the workshop before painting 1Hoppers and screen beds 2Rubber diaphragms under the hutches 3Eccentric drive
The plant before painting: two jig cells on one steel frame.

You hold the licence. We bring the plant.

We work with licensed small-scale miners through joint ventures. You bring the ground. We bring the equipment, the crew and the know-how, and we share in what the plant recovers.

  1. Bring us your licence

    You hold a valid mining licence and access to the ground. We assess the site and the ore with you.

  2. We deliver and run the plant

    We build the plant, truck it to site, install it and run it with a trained crew.

  3. We share the gold

    Production is shared under a joint venture agreement, with clear terms and full paperwork in Zambia.

Excavator offloading a jig plant from a truck at Senga Hill
Delivery at Senga Hill, Northern Province.
Generator, jig plant, pick-up and water tank set up under trees at the Mufumbwe site
Mobilisation at Mufumbwe, North-Western Province.
Full processing setup with generator, control panel, jig plant and bags of ore
A full setup: generator, control panel and plant.

Talk to us about your site

Map of Zambia showing Africa Engineering's head office in Lusaka, mining interests at Rufunsa, Mkushi and Mansa, and gold sites at Kasama–Senga Hill and Mufumbwe

Where we work

Built in Zambia. Working across the region.

Scroll to follow our operations from the continent down to each site.

At the heart of Southern Africa

Zambia shares borders with eight countries and sits on one of the richest mineral belts on the continent. Every one of our sites is within road reach of our base in Lusaka.

Zambia

Ten provinces, with deposits of copper, gold, manganese and gemstones. Our work runs north from Lusaka into Luapula and Northern Province, and west into North-Western Province.

Gold sites
2
Mining interests
3
Provinces
5

Head office

Lusaka

Our head office in Kabulonga, Lusaka. From here we run engineering, logistics and partnerships for every site.

Martin Silwamba directing the build of a base frame in the workshop

Copper · In development

Rufunsa

Copper sourcing and processing close to the resource, east of Lusaka.

Lusaka Province · 149 km from head office

Mining interest

Mkushi

Exploration and partnership work in the Mkushi district.

Central Province · 233 km from head office

Manganese · In development

Mansa

Bringing local manganese suppliers into one streamlined process, with a central drop-off, crushing and screening site.

Luapula Province · 474 km from head office

Gold · Active site

Kasama – Senga Hill

An AE jig washplant installed and processing on site. Gravity only, no mercury.

Jig plant processing ore at the Senga Hill site

Northern Province · 745 km from head office

Gold · Active site

Mufumbwe

Mobilised in Mufumbwe, at the centre of North-Western Province's gold rush.

Equipment set up at the Mufumbwe site

North-Western Province · 457 km from head office

One network, run from Lusaka

Gold sites
2
Mining interests
3
Furthest site
745 km

Have a licence in one of these regions, or nearby?

Partner with us

Beyond the plant

We don't simply facilitate opportunities. We structure, secure and operationalise them into sustainable ventures for our partners.

Operationalise

We turn opportunities into working, sustainable projects for our partners.

Formalise and regulate

We formalise local relationships and create a regulated operating environment. That gives a sustainable model with suppliers and lowers the risk of operating and trading in foreign territories.

Logistics and security

We design a logistics and security roadmap for each project, so partners get a turnkey solution.

Socio-economic reinvestment

Our socio-economic expertise and platform let project partners reinvest in a structured, well-formalised way, so value stays in the communities where we work.

Commodities

Gold

Processing with our own jig plants, in partnership with licensed miners.

Active

Copper

Sourcing and processing near the resource at Rufunsa.

In development

Manganese

Supply and processing for local suppliers around Mansa.

In development

Martin Silwamba standing on top of a gold jig washplant at the Mufumbwe site

Founder · Qualified mining engineer

Martin Silwamba

Most mine owners in Zambia had the licences but not the technology to extract the minerals. I wanted to give small-scale miners a way to mine without damaging the environment.

Martin is a mining engineer with more than 15 years in the industry. He has worked on operations in Zambia, the Democratic Republic of Congo and Kazakhstan, mainly in copper, gold and gemstones.

Across that career he kept seeing the same gap at home. Many Zambian mine owners held valid licences but had no practical way to extract what was in the ground. The equipment within reach was mostly imported, and gold recovery usually depended on mercury.

So he designed the Africa Engineering jig washplant, which recovers gold by gravity alone, and founded the company in 2025 to build the plants in Zambia and run them with licence holders. Martin leads the engineering and runs the relationships on the ground, working directly with miners, licence holders and the communities around each site.

Leadership and advisory

Director

Andries Fourie

Andries is a director of Africa Engineering alongside founder Martin Silwamba. He leads the commercial side, covering partnerships and trade, so that Martin's engineering reaches the partners and markets it deserves.

He is also the founder of New Era Ventures, a South African agricultural commodity trading business that supplies fertiliser in volume to neighbouring countries. He holds a BCom with a focus on project management.

Advisor · Strategic partnerships

Natie Fourie

Natie brings more than 30 years of experience in cross-border transactions and the mining sector. He is an entrepreneur with a particular talent for identifying trading partnerships and developing new business opportunities, and he works closely with strategic partners to shape an offering for each.

In 2016 he established the FBT Foundation, a non-profit organisation that supports upliftment, education and community development programmes.

How we work

Integrity
We do what we say we will do.
Execution
We turn opportunities into results.
Governance
We create certainty in complex operating environments.
Partnership
We succeed through local partnerships, not in isolation.
Security
We plan thoroughly, manage proactively and deliver reliably.
Shared prosperity
We create value that extends beyond the project itself.
Sustainability
We build for the long term, not just the next transaction.

Talk to us about your site.

Whether you hold a licence, want a plant, or are looking at copper or manganese in Zambia, tell us what you have and we will come back to you.

Office
St Eugene Office Park, Plot No. 37/1P No. 17
Kabulonga, Lusaka, Zambia
Phone
Martin: +260 97 220 1169
Andries: +27 82 385 4996